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High-Efficiency Polymer Process Filters

Professional-grade industrial filtration solution designed for critical process applications requiring stable, high-efficiency separation performance.

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Product Overview


Berae's Polymer Process Filters are professional-grade industrial filtration solutions engineered for critical chemical and polymer production processes requiring stable, high-efficiency separation performance. As a leading High Temperature Polymer Filtration System, this product integrates advanced metallic media technology and optimized flow dynamics to address the strict demands of industrial solid-liquid and gas-solid separation. Designed for reliability under extreme operating conditions, it has become the preferred choice for industries such as refining, petrochemicals, and polymer manufacturing worldwide.


Crafted with precision, our Polymer Filtration System delivers consistent contaminant removal while minimizing pressure drop, ensuring uninterrupted production and reduced operational costs. Whether for high-temperature polymer melt processing or corrosive chemical applications, this filter combines mechanical stability with extended service life, aligning with the core needs of industrial users seeking long-term filtration solutions.


Polymer-Process-Filters


Design & Construction


Core Design Principles

The Polymer Process Filters adopt a scientific design philosophy centered on efficient separation and operational durability. Key design features include:

  • Advanced metallic media configurations (sintered fiber, multi-layer mesh, wedge wire) that ensure uniform particle loading and reliable contaminant retention

  • Optimized internal flow distribution to reduce turbulence, lower pressure drop, and enhance filtration consistency

  • Robust structural engineering that maintains integrity under extreme pressure and temperature fluctuations

  • This design not only improves filtration efficiency but also extends the service life of filter elements, making it a cost-effective solution for continuous industrial processes.


Premium Materials

Constructed with corrosion-resistant and high-temperature-resistant materials, our Polymer Melt Process Filter meets the rigors of harsh industrial environments. The main materials include:

  • SS316L stainless steel for general industrial applications

  • Duplex alloys for enhanced strength and corrosion resistance

  • High-performance nickel-based alloys (Inconel, Hastelloy) for extreme temperature and corrosive media

These materials ensure the filter’s compatibility with a wide range of process fluids, from polymer melts to aggressive chemicals, while adhering to international quality standards.


Applications


Oil and Gas: Gas processing, crude oil refining, and solid-gas separation

Chemical and Polymer: Polymer melt production, raw material purification, and critical process filtration

Power and Energy: Power generation fluid filtration and high-temperature gas separation

Hydrogen Energy: Hydrogen purification and filtration system integration

Pharmaceuticals: High-purity process fluid filtration (corrosion-resistant configurations)


Target Process Scenarios


  • Polymer melt filtration during extrusion and molding processes

  • Catalyst recovery in petrochemical refining

  • Corrosive fluid filtration in chemical synthesis

  • High-pressure gas processing in energy production


Maintenance & Operation


Cleaning Methods

The Polymer Process Filters are designed for ease of maintenance, with multiple cleaning options to suit different operational needs:

  • Backwash and pulse cleaning for online, continuous operation

  • Manual cleaning for small-scale systems or specialized applications

  • CIP (Clean-in-Place) for high-purity process requirements

These methods ensure efficient filter regeneration without compromising performance, minimizing downtime and maintenance costs.


Operational Reliability

With a differential pressure limit of 0.3–1.5 MPa, the filter maintains stable operation even as contaminant loading increases. Its robust construction resists mechanical stress, while the optimized flow design prevents uneven wear—all contributing to predictable performance and extended service intervals.


Certifications & Customization


Compliant Design Codes

Our Polymer Filtration System adheres to international design standards, including ASME VIII, PED, GB, and API, ensuring compliance with global industrial regulations. This certification portfolio makes it suitable for use in diverse regional markets, from North America to Europe and Asia.


Tailored Solutions

Recognizing that industrial processes vary widely, Berae offers custom high-temperature polymer filtration systems tailored to specific user requirements. Whether adjusting filtration rating, flow capacity, or material composition, our engineering team collaborates with clients to develop solutions that align with their unique process needs.


FAQ


What filtration rating options are available for Berae’s Polymer Process Filters?

Our Polymer Process Filters offer a flexible filtration rating range of 0.1–200 µm, dependent on the selected media—ideal for high-precision polymer filtration in diverse industrial applications.


Can these filters withstand extreme temperature conditions?

Yes, our High Temperature Polymer Filtration Systems operate reliably between -40 °C and 850 °C, making them suitable for high-temperature polymer melt processing and other extreme thermal environments.


Does Berae provide customized filtration solutions?

Absolutely. We specialize in custom polymer process filters tailored to your operating pressure, flow capacity, and industry-specific requirements—contact our team to discuss your unique needs.


Call to Action


Ready to enhance your industrial process with reliable Polymer Process Filters?

Contact Berae today to inquire about our High Temperature Polymer Filtration Systems or request a customized solution. Reach us via WhatsApp: +86 186 4080 5612, email: mark.liu@berae.com, or leave a message through our contact form—our professional team will respond within 24 hours. For immediate orders, click “Add to Basket” or explore our related products, including Melt Filtration Systems and Coalescing Filters, to complete your filtration setup.



Performance & Technical Specifications


Key Performance Advantages


Our High Precision Polymer Filter stands out with exceptional performance metrics that address industrial pain points:

  • Consistent filtration efficiency: 0.1–200 µm rating (media-dependent) for precise contaminant removal

  • Wide operating range: -40 °C to 850 °C temperature tolerance and up to 25 MPa pressure capacity

  • Low maintenance requirements: Supports backwash, pulse, manual, and CIP cleaning methods

  • Extended service life: High mechanical stability reduces replacement frequency and downtime

These advantages translate to improved production efficiency, reduced operational costs, and enhanced process reliability for industrial users.


Detailed Technical Parameters


Parameter

Value

Application Relevance

Filtration Rating

0.1–200 µm (media-dependent)

High-precision separation for polymer processes

Flow Capacity

Up to 20,000 m³/h

Large-scale industrial production

Operating Pressure

Up to 25 MPa

High-pressure polymer manufacturing

Operating Temperature

-40 °C to 850 °C

High-temperature polymer melt processing

Differential Pressure Limit

0.3–1.5 MPa

Stable long-term operation

Cleaning Method

Backwash/Pulse/Manual/CIP

Flexible maintenance options

Design Codes

ASME VIII / PED / GB / API

Global industrial compliance


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 WhatsApp: +86 186 4080 5612
 Telephone: +86 186 4080 5612
 Email: mark.liu@berae.com
 Address: Wujiang Industrial Park, Wujiang, Shaoguan, Guangdong, China. 512000
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