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Smart Automatic Backwashing Filters

Professional-grade industrial filtration solution designed for critical process applications requiring stable, high-efficiency separation performance.

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Product Overview


The Automatic Backwashing Filters are professional-grade industrial filtration systems designed for continuous solid-liquid or gas-solid separation in critical process applications. Unlike traditional filters that require frequent manual replacement of filter elements, this product features an automatic backwashing function. It can self-clean during operation, ensuring uninterrupted filtration and reducing manual intervention. It is a reliable choice for industries that pursue high efficiency and low operational costs, such as petrochemical refining, gas processing, and power generation.


Automatic Backwash Filter


Design Principle


The Automatic Backwashing Filters adopt a unique design that combines advanced metallic filtration media with intelligent flow control. The internal flow distribution system is optimized to ensure that the fluid passes through the filter elements evenly, avoiding local clogging. When the differential pressure across the filter reaches the preset limit, the automatic backwashing system is activated. Reverse fluid flows through the contaminated filter elements, flushing out trapped contaminants and discharging them through the drain valve. This design maintains low pressure drop and stable filtration efficiency throughout the operation cycle.


Core Advantages


Uninterrupted Filtration with Automatic Cleaning

The automatic backwashing function eliminates the need for system shutdown during cleaning, ensuring continuous process operation and improving production efficiency.

High Reliability & Compliance

The product complies with international standards, including ASME, API, PED, and ISO. Its robust construction ensures long service life and reduces the risk of equipment failure.

Flexible Customization

We provide tailored solutions for different fluid types and filtration requirements, including media selection and structural design adjustments to meet specific industry needs.


Materials & Construction


The Automatic Backwashing Filters are constructed with high-quality corrosion-resistant materials to adapt to harsh industrial environments. The main body can be made of SS316L stainless steel, duplex alloys, Inconel, or Hastelloy, depending on the fluid’s chemical properties. The filter elements are crafted from sintered metal fiber, multi-layer mesh, pleated media, or wedge wire structures. These elements are designed to withstand reverse pressure during backwashing without deformation, ensuring long-term stable performance.


Applications


This product is suitable for a wide range of industrial applications, including refining, petrochemicals, polymer production, gas processing, and power generation. It excels in solid-liquid separation scenarios, such as removing impurities from crude oil in refineries, filtering catalyst particles in polymer production, and purifying cooling water in power plants. It is also used in gas-solid separation processes, such as removing dust from natural gas streams to protect downstream equipment.


Cleaning & Maintenance


The Automatic Backwashing Filters are designed for low maintenance. The primary cleaning method is automatic backwashing, which is triggered by differential pressure sensors or timing controllers. This process is fully automated and requires no manual operation. For special cases, the system also supports pulse cleaning, manual cleaning, and CIP. Regular maintenance only involves inspecting the backwashing valve and sensor functionality, as well as checking for any wear on the filter elements. This minimal maintenance requirement reduces operational costs and downtime.


Inquire & Customize


Our Automatic Backwashing Filters offer flexible customization options to meet diverse client needs. Clients can customize filtration rating, flow capacity, and material selection based on their specific process conditions. Our team provides full engineering support, from initial design consultation to on-site installation and commissioning. We also offer compliance certification services to ensure that customized products meet international industry standards. Clients can inquire about lead times, pricing, and after-sales service through our official channels.


FAQ


How is the backwashing cycle controlled?

The backwashing cycle can be controlled by either differential pressure or a timer, depending on the client’s operational preferences.


Can the filter be used for corrosive fluid applications?

Yes, by selecting corrosion-resistant materials like Hastelloy or Inconel, the filter can handle highly corrosive fluids.


What is the minimum filtration rating available?

The minimum filtration rating can reach 0.1 µm when using specialized sintered metal fiber media.


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 WhatsApp: +86 186 4080 5612
 Telephone: +86 186 4080 5612
 Email: mark.liu@berae.com
 Address: Wujiang Industrial Park, Wujiang, Shaoguan, Guangdong, China. 512000
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