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Heavy-Duty Industrial Dust Collector

Professional-grade industrial filtration solution designed for critical process applications requiring stable, high-efficiency separation performance.

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Product Overview


The Industrial Dust Collector is a professional-grade industrial filtration solution tailored for critical process applications that demand stable and high-efficiency solid-gas separation performance. It is engineered to address the strict dust control requirements of heavy industries, effectively capturing and removing particulate contaminants from gas streams. This product ensures operational safety, compliance with environmental standards, and enhanced process stability for industries facing harsh working conditions. With its robust design and adaptable configurations, it has become a core equipment for dust management in refining, petrochemical, and power generation sectors.


Dust-Collectors


Design Principle


The design of the Industrial Dust Collector is centered on two core technologies: advanced metallic filtration media and optimized internal flow distribution. First, the selected metallic media provides a porous structure that allows gas to pass through while trapping dust particles of various sizes. Second, the internal flow path is precisely calculated to maintain uniform loading across all filter elements. This design minimizes pressure drop during operation and ensures reliable contaminant removal. It also prevents localized overloading that could lead to premature filter damage, extending the overall service life of the equipment.


Core Advantages


High-Efficiency Dust Separation

The equipment achieves a filtration rating ranging from 0.1 to 200 µm, depending on the media type. It can efficiently capture fine dust particles that are challenging for conventional filters to handle.


Wide Operating Adaptability

It withstands extreme operating conditions, with a temperature range from -40 °C to 850 °C and pressure up to 25 MPa. This makes it suitable for high-temperature and high-pressure industrial processes.


Long-Term Mechanical Stability

Constructed with corrosion-resistant materials, the collector exhibits excellent mechanical stability. It maintains consistent performance even under variable operating pressures and temperatures.


Materials & Construction


The Industrial Dust Collector is built with premium corrosion-resistant materials, including SS316L stainless steel, duplex alloys, and high-performance nickel-based alloys such as Inconel and Hastelloy. These materials ensure resistance to harsh chemical environments and extreme temperatures. The filter elements adopt diverse structures, including sintered metal fiber, multi-layer mesh, pleated media, and wedge wire. Each structure is selected based on specific application scenarios to optimize filtration efficiency and durability.


Applications


This product is widely applied in multiple heavy industries, including refining, petrochemicals, polymer production, gas processing, and power generation. It is ideal for gas-solid separation processes, such as catalyst dust collection in petrochemical plants, high-temperature flue gas dust removal in power stations, and dust control during polymer manufacturing. It also suits general industrial scenarios that require strict dust management to protect equipment and meet environmental regulations.


Cleaning & Maintenance


The Industrial Dust Collector supports multiple cleaning methods: backwash, pulse cleaning, manual cleaning, and CIP (Clean-in-Place). Pulse cleaning is the most commonly used method for continuous operation, as it removes accumulated dust without stopping the system. Regular maintenance only requires checking the integrity of filter elements and ensuring the normal operation of cleaning components. This simple maintenance process reduces downtime and operational costs.


Inquire & Customize


We offer customized solutions for the Industrial Dust Collector to meet specific process requirements of different clients. Our services cover full engineering support from concept design to on-site commissioning. Clients can inquire about media selection, size adjustment, and compliance certification. We also provide flexible manufacturing capacity to ensure timely delivery of customized products.


FAQ


What is the maximum flow capacity of this dust collector?

The maximum flow capacity can reach up to 20,000 m³/h, which can be adjusted according to customized designs.


Can it work in high-temperature environments above 800 °C?

Yes, it can operate stably at temperatures up to 850 °C when using high-temperature-resistant filter media.


Does the product comply with international standards?

It complies with multiple international design codes, including ASME VIII, PED, GB, and API.


Parameter

Value

Filtration Rating

0.1–200 µm (media-dependent)

Flow Capacity

Up to 20,000 m³/h

Operating Pressure

Up to 25 MPa

Operating Temperature

-40 °C to 850 °C

Differential Pressure Limit

0.3–1.5 MPa

Cleaning Method

Backwash / Pulse / Manual / CIP

Materials

SS316L / Duplex / Inconel / Hastelloy / Others

Design Codes

ASME VIII / PED / GB / API



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 Telephone: +86 186 4080 5612
 Email: mark.liu@berae.com
 Address: Wujiang Industrial Park, Wujiang, Shaoguan, Guangdong, China. 512000
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